ALE/1 Fiber-coupled UV-LED Light Source
Function Overview:
The ALE/1 UVLED light engine is a highly efficient fiber-coupled light source with a modular design that provides the flexibility to combine up to five high-performance LED channels to provide multi-spectrum output in the UV, VIS, and NIR ranges. The mercury-free design supports sustainable development, and closed-loop control ensures stability and reliability. The product is suitable for industrial automation and scientific research, providing efficient and stable light source solutions.
Description
Product Advantages and Features
◂ Up to 30W light output
◂ Mercury-free design for a sustainable future
◂ LED process stability
◂ Customizable optical spectrum (UV, VIS, NIR)
◂ Closed-loop control outputs
◂ Easy to integrate, no external cooling needed
Broadband UV Curing
The disadvantage of using only single wavelength UV for curing is that curing on the surface of the photosensitive material is too fast, which may prevent further radiation transmission into the adhesive layer and prevent complete curing.
Longer wavelengths of UV penetrate deeper into UV adhesives, but non-adhesive surfaces usually require strong radiation around 365 nm.
To produce a fully cured adhesive layer and a perfect surface, you can use multiple wavelength curing modes, exposing at higher wavelengths and then completing the curing at lower wavelengths at higher intensities.
Basic Parameter Information
Provides the highest radiation intensity focused on a single peak wavelength. If your application is suited for narrow band output, then the ALE/1.1 is your first choice for a high output UV-LED spot curing system.
Output Source | 1 UV-LED (365, 385, 405, or 435 nm) | ||
|---|---|---|---|
Output Radiation Intensity (mW) | ALE/1 | ALE/1+ | ALE/1+ |
| photoconductivity | Ø5.0 mm | Ø6.5 mm AR | Ø8.0 mm |
| 365 nm | 7,000 | 10,000 | 10,500 |
| 385 nm | 10,000 | 14,000 | 14,000 |
| 405 nm | 10,000 | 14,000 | 14,000 |
| 435 nm | 7,000 | 10,000 | 10,500 |
Multiple 2-LED combinations available with potential settings of 365/385 nm, 385/405 nm, and 365/405 nm
Output Source | 2 UV-LED (365, 385nm) | ||
|---|---|---|---|
Output Radiation Intensity (mW) | ALE/1 | ALE/1+ | ALE/1+ |
| optical conduction | Ø5.0 mm | Ø6.5 mm AR | Ø8.0 mm |
| 365 nm | 4,500 | 6,500 | 6,500 |
| 385 nm | 8,000 | 12,500 | 12,500 |
| Simultaneous work | 12,500 | 19,000 | 19,000 |
A variety of 3-LED settings are available.
The ALE/1.3 (365/385/405 nm) covers the spectrum from 365 nm to 405 nm with high UV power and is particularly suitable for curing applications. This configuration with three high-performance UV-LEDs gives you plenty of flexibility to combine and select available wavelengths to benefit from broad-spectrum exposures.
Whether you want to switch between bandwidths or use a wider spectrum, the ALE/1.3 gives you up to 30 W of maximum radiation output.
| output source | 3 UV-LEDs (365, 385, 405nm) | ||
|---|---|---|---|
| Output radiation intensity (mW) | ALE/1 | ALE/1+ | ALE/1+ |
| optical conduction | Ø5.0 mm | Ø6.5 mm AR | Ø8.0 mm |
| 365 nm | 4,500 | 6,500 | 6,500 |
| 385 nm | 6,000 | 9,000 | 9,000 |
| 405 nm | 4,500 | 8,000 | 8,000 |
| job at the same time | 15,000 | 23,500 | 23,500 |
The ALE/1.4 combines four high-power LEDs in its optical path, covering the entire spectrum from 365 to 435 nm, with high radiant power.
| Output Source | 4 UV-LEDs (365, 385, 405, 435nm) | ||
|---|---|---|---|
| Output radiation intensity (mW) | ALE/1 | ALE/1+ | ALE/1+ |
| photoconductivity | Ø5.0 mm | Ø6.5 mm AR | Ø8.0 mm |
| 365 nm | 4,500 | 6,500 | 6,500 |
| 385 nm | 6,000 | 9,000 | 9,000 |
| 405 nm | 4,500 | 7,500 | 7,500 |
| 435 nm | 4,000 | 7,000 | 7,000 |
| Simultaneous work | 19,000 | 30,000 | 30,000 |
In addition, you may want to combine any other type of UV, VIS or NIR channel, see the example below, which is used for theLife Science ApplicationsThe version.
System Parameters and Specifications
| Product Specification | |
|---|---|
| Output Source | Includes 5 LEDS combinations, 365 NM ~ 970 NM range outputs |
| Total Output Power | Up to 30 W |
| Luminous intensity | Up to 95,000 mW/cm² |
| Numerical Aperture | 0.60 / 70° (2σ) |
| Control Configuration | ● Real-time LED adaptive management and presets ● Continuous dimming range (20-100%) ● LED Rise Time < 1 ms ● Built-in integrated closed-loop light intensity output feedback control |
| interactive interface | ● Touch screen ● AUX: External switching signal ● USB: ALE/Honghong PC Software ● PLC: based on standard communication (or CANopen) ● On-site bus: customized according to customer needs |
| Thermal Control | Internal air-cooled |
| Dimensions (W H D) | 28 cm x 23 cm x 40 cm (11.0" x 9.1" x 15.7") |
| weights | 15 kg (33 lbs) |
| Power Input | 110-240 VAC / 50-60 Hz / 1,000 W |
| Fiber Optic Options | ● Active core Ø [mm]: 5.0, 6.5 and 8.0 Fiber length: 1.5 m, longer (1.5 m to 15 m) on request. ● Highly flexible optical fibers are available upon request. |
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