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Wind Turbine Blade Transportation Monitoring Solution
Through the data logger, the vibration and impact of leaves during transportation are recorded, and the data is analyzed to assess the integrity of the leaves so as to improve the transportation method, reduce the vibration or impact, ensure that the leaves arrive at the destination safely, and provide traceable data for the acceptance and responsibility identification of the leaves.
Background of the wind turbine blade industry
The modernization of the wind turbine industry can be traced back to the early 1900's. The earliest wind turbines powered water pumps rather than generating electricity, and as mankind's demand for electricity increased, research was conducted into the use of wind power to generate electricity, and by the early 1900's wind power had become the new renewable energy of choice. Over the past few decades, as technology developed and market demand increased, the size of wind turbine blades continued to grow, from tens of meters to more than 100 meters, as larger blades can capture more wind energy, thus increasing the efficiency and capacity of power generation.
Challenges of Wind Power Blade Transportation
The increasing size of wind turbine blades brings more challenges. In terms of transportation, wind resource-rich areas are relatively remote, with poor road conditions, and the blades may be irreversibly damaged by bumps on the road during transportation, which requires planning the optimal transportation routes to minimize damage to the blades due to poor road conditions or improper protection during transportation. However, how to assess whether the transportation of wind turbine blades is safe and feasible? How to evaluate whether the blades are safe and usable after they arrive at the destination?
Leaf Transportation Monitoring Points
- Temperature and Humidity: During transportation, high temperatures or excessive humidity may cause damage to the blade material, so the temperature and humidity of the blade need to be monitored.
- Vibratory shock monitoring: During leaf transportation, the bottom and tip of the blade are subject to different vibratory shock intensities. Especially for the transportation of longer blades, it is necessary to carry out impact monitoring at three locations of the blades. As shown in the figure on the left, they are: (1) near the maximum chord line of the blade; (2) the tip of the blade; and (3) in the middle of position 1 and position 2.
- Threshold Setting: Different threshold conditions can be set for the transported goods and their sensitivity to shocks and vibrations for targeted monitoring. For wind turbine blades, which are highly sensitive, a lower threshold, e.g. 2g, can be set to monitor the impacts and vibrations at a lower level. The detection frequency is adjustable from 25 Hz to 1,600 Hz and can be set to 400 Hz to meet land transportation monitoring requirements.
Option 1
HH-MSR165 Professional Miniature Vibration Shock Recorder
Accurate, wireless, compact, and with long standby time, the MSR165 is one of the best-selling vibration and shock data loggers on the market! High-performance 3-axis accelerometers are integrated into a miniature device that accurately records vibration changes at all time points during transportation for liability identification and transportation plan optimization.
High precision
With a sampling rate of up to 1600/s and a maximum accuracy of ±0.15g, the HH-MSR165 ensures accurate vibration shock measurements during transportation.
Multi-mode selectable
Two monitoring modes, vibration or shock, can be set. Records all vibration and shock events exceeding the set threshold during transportation of precision machinery.
Professional Analysis Software
Equipped with MSR PC software for professional data analysis, it can analyze the impact events in detail and generate professional impact report descriptions.
Wide range of applications
Temperature, humidity, air pressure or light sensor can be added according to customer's requirement for more flexibility and wider application range.
Package Options
Vibration and Shock Monitoring Basic Package
HH-MSR165kit
① MSR165 Host
② Tri-axial acceleration sensor ±15g
③ Rechargeable Battery 900 mAh
④ Memory capacity 2 million measurements
Vibration and Shock Monitoring Upgrade Kit
HH-MSR165kit+
① MSR165 Host
② Tri-axial acceleration sensor ±15g
③ Optional 7700mAh battery
④ SD card (memory capacity 1 billion measurements)
Case
The HH-MSR165 can be used in a wide range of applications in the transportation and packaging industry, automation industry, railroad, science and technology, industrial manufacturing, automation and machine building.
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Implementation and Effectiveness
- Three axes can be selected to analyze the vibration curve in any direction.
- You can view the details of each impact event before, during and after the event.
- Export professional shock event reports, display and statistics of shock data
- Optional excel format to view and analyze detailed data
Option 2
HH-MSR175 Series Professional Miniature Shock Recorder
Whether it's for acceptance accountability, early detection of damage or packaging optimization, the MSR175 Shock Recorder accurately records critical transportation events such as shock, jolt, temperature, pressure or humidity fluctuations, providing objective measurement data.
Triaxial acceleration
Two digital 3-axis accelerometers (±15g and ±200g) are integrated in the HH-MSR175 device to record shocks at a measurement frequency of up to 6400/s. The HH-MSR175 device is designed to be used as an accelerometer, and is capable of recording shocks at a frequency of up to 6400/s.
Extra Large Storage
The EDR memory can store more than 2 million measurements, enough to withstand more than 1,000 shocks.
Equipped with GPS/GNSS
GPS/GNSS (Global Navigation Satellite System) receivers that seamlessly capture potentially destructive impact events and record the geographic location of the event.
Professional Analysis Software
The HH-MSR175 software allows easy configuration of the shock recorder, MSR ReportGenerator automatically generates reports, and MSR ShockViewer analyzes shock events in detail.
Package Options
Shock Monitoring Basic Kit
HH-MSR175kit
① MSR175 Host
② Tri-axial acceleration sensor ±15g
③ Tri-axial acceleration sensor ±200g
④ Temperature sensor
⑤ Rechargeable Battery 230 mAh
Shock Monitoring Upgrade Kit
HH-MSR175kit+
① MSR175 Host
② Tri-axial acceleration sensor ±15g
③ Tri-axial acceleration sensor ±200g
④ Temperature sensor
⑤ Replaceable Battery 7700 mAh
Shock Monitor with GPS Location Kit
HH-MSR175kit+
① MSR175 Host
② Tri-axial acceleration sensor ±15g
③ Tri-axial acceleration sensor ±200g
④ Temperature sensor
⑤ Humidity Sensor
Implementation and Effectiveness
- Data overview shows the full range of impacts
- Evaluate the change of impact value in each direction of X, Y and Z axes independently.
- Temperature and humidity, air pressure, light, etc. are also recorded as curves.
- Export professional shock event reports, display and statistics of shock data
- Includes GPS track map
Option 3
ASPION G-Log Series Economic Shock Recorder
The rugged, durable and cost-effective shock recorder ASPION G-Log provides a complete record of vibration, shock and temperature data during the transportation of goods and commodities.
Fully compliant
The ASPION G-Log series of shock recorders are compliant with the European Transportation Standard IEC 60721-3-2 and have been developed specifically for transportation monitoring of sensitive goods and commodities.
Triaxial acceleration
With 3-axis acceleration, it can record vibration up to ±24g, as well as temperature and humidity data.
High price/performance ratio
The ASPION G-Log series offers long battery life and high quality assurance, with a choice of single-use models or replaceable batteries for more cost-effective reuse.
Simple and convenient operation
Easy to operate, one-click configuration, data can be read quickly via PC, NFC or Bluetooth, and automatically supports multi-language switching.
Basic Packages
ASPION G-log kit
① ±24g shock acceleration sensor
② Temperature Sensor
③ 286 impact events
④ Wireless data transmission using NFC
⑤ Optional IP67 protection level.
Upgrade Set
ASPION G-log2 kit+
① ±24g shock acceleration sensor
② Temperature Sensor, Humidity Sensor
③ 950 impact events
④ Wireless data transmission with NFC/Bluetooth
⑤ Optional IP67 protection level.
⑥ Batteries can be replaced
Case
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Machinery
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Implementation and Effectiveness
- Three axes can be selected to analyze the vibration curve in any direction.
- You can view the details of each impact event before, during and after the event.
- Export professional shock event reports, display and statistics of shock data
- Optional excel format to view and analyze detailed data
Scenario IV
Trusted Vibration Data Logger
The Trusted Vibration Impact Location Recorder monitors vibration, impact, temperature and humidity, light, pressure, and tilt. It is tracked by GPS, GSM, radio signal and Iridium™ satellite technology to protect the safety of your shipments.
Global Tracking
Utilizing GPS, GSM, radio signal and Iridium™ satellite technology, it enables local and global asset tracking and provides accurate map viewing.
Battery Life
Advanced data logging and low-power operation modes ensure long battery life when the device is not in operation, extending the tracking device's continuous operating time.
High price/performance ratio
The ASPION G-Log series offers long battery life and high quality assurance, with a choice of single-use models or replaceable batteries for more cost-effective reuse.
Simple and convenient operation
Ruggedized design for a variety of environmental and weather conditions, non-destructive and easy to install, and capable of consistently collecting and delivering real-time data from assets.
Case
Trusted can be used in a wide range of applications such as construction, rail, leasing, wind energy, transportation and security.
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anti-theft
Machines worth more than €500,000 stolen, recovered with Trusted tracking logger
Trustd Vibrational Data Recorder T7 LTE
①Small frame design, suitable for applications with limited space.
② Supports 4000 transmissions with moderate battery life for regular use.
③ Flight Approval: Applicable to air logistics tracking.
④ Wireless, IP69K rated to protect the device from water and dust.
⑤ Supports monitoring functions such as vibration, tilt, and illumination.
Trustd Vibrational Data Recorder T8 LTE
① Small frame design, slightly increased thickness to extend battery life.
② Support 2900 transmissions, slightly shorter than T7.
③ Support LTE/2G network to provide global coverage.
④ Extra battery life: Improved battery life in a small size.
⑤ IP69K protection rating, suitable for use in harsh environments.
Trustd Vibrational Data Recorder T9 LTE
① Larger frame design for situations that require more functionality and longer battery life.
② Support 7000 transmissions, suitable for long time and long distance tracking.
③ Support LTE/2G network with global coverage.
④ IP69K level protection ensures the stability of the equipment in harsh environments.
Implementation and Effectiveness
- Vibration spectrum analysis: shows the intensity of vibrations in different frequency ranges.
- Time Domain Waveforms: Observe the duration and amplitude of a seismic event.
- Statistical summary: Summarizes the average, peak, and other statistical data of the vibration.
- Trend chart: Shows the trend of changes in the long-term vibration data to facilitate fault prediction.
Option 5
Tive Logistics Tracking System: Real-time Temperature and Humidity Monitoring Solution
The Tive Solo 5G logger tracks and transmits the location, temperature, humidity, and impact strength of the leaves during transportation and updates the transportation status to the Tive cloud platform via cellular network or WIFI in real time.
Global Positioning Tracking
Using the latest global cellular, WiFi and GPS technologies, it realizes real-time positioning and monitoring of logistics, accurately capturing and transmitting the location of goods to prevent delays and damages.
Multi-sensor function
Supporting temperature, humidity, light, vibration and shock sensing functions, it is able to monitor and capture environmental changes in the logistics process in real time to ensure the quality of goods.
Long Battery Life
Depending on the model, different battery life options are available, which can last for 30 to 60 days to meet the needs of long-distance transportation.
High Precision and Reliability
Provides high-precision data collection and transmission, maintaining stable operation even in extreme environments to ensure data reliability and accuracy.
Tive Solo 5G Non-Lithium Battery
Tive Solo 5G K47772
①Rechargeable nickel batteries with a battery life of over 100 days.
② Built-in sensors for temperature, humidity, light, and vibration.
③Supports network connection from 2G to 5G with 2G fallback function.
④ Support road, air, sea and rail transportation without UN3481 air transport label.
⑤ Highly durable plastic casing with IP67 protection rating
Tive Solo 5G Lithium Ion Battery
Tive Solo 5G J71364
①Rechargeable lithium-ion battery provides more than 100 days of runtime
② Built-in sensors for temperature, humidity, light, vibration and motion.
③ Supports 2G fallback using 5G, WiFi and GPS technology
④ Supporting multiple modes of transportation, including road, air, sea and rail transportation
⑤ IP67 protection, water and dust resistant.