Background

Shihlin Electric Works Co., Ltd. is a leading global manufacturer of electro-mechanical solutions, specializing in the research, development and manufacture of power-related products, with more than 60 years of deep roots and technical expertise. The company is committed to providing high-quality electrical equipment and services to customers around the world, and is particularly experienced in the fields of power transformers and switchgear.

The project required large transformers to be transported by sea to overseas markets. Safety during transportation is critical, as the transformers are subjected to long and unpredictable marine environments, such as severe vibrations, extreme temperatures, humidity changes, and other potential risks. As a result, theEnsure the stability and safety of transformers during transportation, especially in long-haul and unpredictable marine environments.It has become one of the core missions of Shihlin Electric.

Especially when the equipment is subjected to sudden external shocks or accidents.The system will automatically send an alarm notification when the equipment suffers an unexpected shock, so as to troubleshoot the problem and ensure the normal condition of the equipment in a timely manner.This is essential to ensure that the equipment ultimately delivered to the customer is in perfect condition. It also enhances reliability and customer satisfaction during transportation.

Figure 1 - Trusted Customer Application - Transportation Monitoring

Cloud-based 4G Vibrational Data Recorder

For this project, Shihlin Electric chose to use Honghong's The Trusted T7LTE Vibro Recorder provides real-time monitoring during transportation to ensure equipment safety and enhance reliability.This device is designed to meet the challenges of transportation. The device is equipped with excellent features, including a powerful magnet accessory that quickly and securely attaches to the transformer's magnetic surface.

Figure 2 - Honghong Trusted T7LTE installed on transformer

Figure 3 - Vibration Recorder Attached to Transformer by Magnet

The Trusted T7LTE is designed to withstand harsh environments during transportation with protection ratings up to IP69K.Provides stable operation in extreme environmentsIt is protected from dust, strong water pressure or other external factors. In addition, it is equipped with an ultra-long-lasting battery that provides continuous data monitoring without worrying about running out of power, even during long sea voyages.

The Vibration Recorder records real-time transformer temperature, vibration, location and other data and sends it back to the Trusted Cloud Management Platform in real time via a built-in 4G LTE connection. The platform also offers apps for iOS and Android, allowing managers to check the status of their devices and respond quickly to abnormal conditions anytime, anywhere on their cell phones or computers.

The Trusted Cloud Management Platform provides an intuitive, visualized data interface.Helps users to quickly view the real-time status of their devices and provides comprehensive device monitoring and data analysis functions.The strength of the platform lies in its powerful data analysis capabilities. The strength of the platform lies in its powerful data analysis function, which can help users derive detailed data reports for subsequent analysis. Whether it is a trend of temperature change or a detailed record of the frequency of vibration, all data can be easily accessed through the cloud platform.

Figure 4 - Trusted Cloud Management Platform Home Page

The system will automatically send out alarm notifications when the equipment is under abnormal impact, helping users to troubleshoot the problem at the first time, avoiding further damage to the equipment and ensuring that the equipment resumes normal operation in the shortest possible time to minimize the risk of downtime. In addition, through the Trusted platform, managers canReal-time visibility of transformer location and trajectory ensures asset security and traceability throughout the transportation process and reduces risksThe platform's GPS location feature enables precise tracking of the transformer's transportation status and provides detailed reports on the transportation status when necessary. GPS location on the platform allows precise tracking of the transformer's transportation status and provides detailed transportation reports when necessary.

Figure 5 - Trusted Mobile Cloud Interface

Powerful Features of Cloud Management Platform

The Trusted Cloud Management Platform provides an intuitive, visualized data interface.Allows users to quickly check the status of the deviceThe strength of the platform lies in its powerful data analysis capabilities. The strength of the platform lies in its powerful data analysis function, which can help users derive detailed data reports for subsequent analysis. Whether it is a trend of temperature change or a detailed record of the frequency of vibration, all data can be easily accessed through the cloud platform.

When the equipment is subjected to abnormal impact, the system will automatically send an alarm notification to help users to carry out troubleshooting in the first time to avoid further damage to the equipment, to ensure that the equipment is restored to normal operation in the shortest possible time to reduce the risk of downtime.

In addition, through the Trusted Platform.Administrators also have the ability to view the current location and trajectory of the transformer in real time.This ensures asset security throughout the transportation process. GPS positioning on the platform allows precise tracking of the transformer's transportation status and provides detailed transportation reports when necessary.

Figure 6 - Trusted T7LTE Internal Temperature Monitoring Data Chart

Figure 7 - Trusted T7 Accelerometer Data Analysis Report

Transportation status monitoring and report generation

With the Trusted platform, users can quickly view the real-time status of their equipment and easily export corresponding data reports for further analysis and documentation. This traceability is critical to improving logistics management efficiency, as it allows companies to understand exactly how their equipment is being transported and optimize it based on the data.

Figure 8 - Trusted Trail Map

Figure 9 - Trusted Track Path Map Analysis

Conclusion

pull into Honghong Trusted T7LTE RecorderShihlin Electric is able to monitor the transformer during transportation. Under the extreme sea transportation environment, the recorder provides real-time data transmission and real-time alarm function, which effectively protects the safety and stability of the equipment.

In addition, through the Trusted platform, Shihlin Electric was able to dramatically improve its logistics management efficiency and further enhance the quality of its product deliveries, thereby increasing customer satisfaction. Honghong Trusted T7LTE not only meets Shihlin Electric's needs, but also provides strong technical support for their international business, ensuring that every step of transformer transportation is under control.